Rejections and non-conformances
2Hole pitch out of tolerance — 2 times, lots 4471 and S-0719. One cause, two customers.
- NCR-4471Bracket MB-114 · lot 4471openraised by Sundaram Auto Systems12 Aug
180 of 2400 rejected · 75,000 ppm · rework · ₹41,000
Cause Hole pitch out of tolerance — drill jig drifted after the die change
Corrective Jig re-set and verified; first-piece check added after every die change. Written CA to Meridian SQA still owed.
- NCR-SHARMA-JULBracket MB-114 · lot S-0719closedraised by Sharma Traders22 Jul
40 of 600 rejected · 66,667 ppm · scrap · ₹72,216
Cause Hole pitch out of tolerance — same jig, before the fix
Corrective Credit note MA/CN/26-27/007 raised; forty pieces scrapped.
- NCR-INT-0821Housing H-22 · lot B-0819opencaught at final inspection21 Aug
12 of 300 rejected · 40,000 ppm · return to supplier · ₹9,600
Cause Porosity at the boss — casting supplier's batch 7
Corrective Twelve returned to the foundry; batch 7 quarantined. Caught at final inspection — nothing left the gate.